功用与介绍:/Purpose and introduction
西林瓶药液洗烘装罐加塞对接线由 QCL 型号立柱式超音波检查波洗瓶机、 ASMR隧洞式内无限不断循环无限不断循环高压蒸汽消毒真空烘箱、NFGF型号型西林瓶药液装罐加塞空气能热泵成,也可单人用到。适合于2-25ml规格为的西林瓶水针的生产销售。能做完喷淋头放水、超音波检查波粗洗、瓶侧壁水清洁、瓶开口处不断再次无限不断急冷水系统清洁、单次吹气、单次新鲜毛肚水清洁、不断再次吹气、瓶侧壁吹气、暖机、真空干燥高压蒸汽消毒去热原、急冷、前充汽、装罐、后充汽、加塞等二十几个道生产工艺。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.共同点:/characteristic
◆洗瓶机符合厂家手夹瓶,符合各种各样型号的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶通过雾水喷针导杆追踪嵌入方式方法,家电清洗郊果好,降低成本发热能源。并开设针架防晃动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶这个雾水蒸汽管道、喷针全部单独的连在一起,尽量不要了交叉的情况造成的污染,契合GMP规范起来规范要求;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶螺丝杆前加裝缓冲区块,有养护螺丝杆,以减少碎瓶功用;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶采用了整体结构进口的同步操作带,接入拨瓶块传送安瓿,自动运行能信能信;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烘烤箱运用暧风配置高温,的温度平滑,节能减排;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆真空烘箱设立防忽然没电保护好实用功能,正常运作安全性;Mixer oven has suddenly loses power protection function, safe operation;◆烘干箱可配反复的油冷系统,不耗损屋内风口尺寸,减低屋内的风压差不失衡的危险 ,制冷使用效果明显;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烘干箱可配气体压力手动平横转换系统软件,才能减少屋子和烘干箱的气体压力不平横构成的高温环境段位移,灌装生产线间洗烘间高温升高效一编的难题;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆烘烤箱不设DOP检则音频接口(包涵风速等级,风速等级,颗粒物微粒检则口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆干燥箱蒸发段可带无菌技能(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆烘干箱网带可带超音波涌入CIP在线免费擦拭系统软件;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆烘干箱内腔可来进行全位子、多方向高电压水清洗道路;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆灌装设备机用于关卡同样带的运瓶的模式,具备快速路度,另外分瓶精确性,调换样式件简单方便;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆塑料瓶侧面所住的配送水平线和岗位台面板有很大定的距里,有帮助于百级层风流的进行,以免行成乱流被污染药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆装灌机加塞要素,通过平行送塞,同时平行圆球吸塞,必备条件关察有利,放料有利,送塞飞速的功能;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆灌装设备机可配瓷砖泵、不锈钢管泵、扭动泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆灌装线机无瓶止灌,无瓶不放塞用途;In pieces filling machine no bottle filling, no bottle no gasser function;◆分安装系统待选配步进驱动器分装内容(台达、三菱数控系统、施耐德开关)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线选取PLC总调控、变频式器、手触屏调控技巧,正常运作固定可以信赖;手触屏可现示各单机游戏的正常运作动图,各调控点的水量、标准气压、压力、环境温度等现示,各开关按钮壮态和故章现示,故章自我价值检查和故章概述及除掉策略,使一整块生孩子过程中超过自动式化调控,联线还具有三机自我控制和平传动装置,维持生孩子营养均衡可以信赖。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.只能根据的客户的想要,还可供选型:According to the needs of customers, but also available for selection:◆PLC、德力西、三菱数控程序、台达等加盟品牌设定程序;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气水压、水的温度及高周波波程度、尘沙粒子束、风量迅雷在线验测、报警功能、日志、印刷平台;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、没有细菌操作丢开器软件。◆ORABS、CRABS、没有细菌操作丢开器软件。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.枝术主要参数/technical parameters:
类产品应用 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
支持规格为 Cutting dimension(ml) | 2-25(时代国际西林瓶) | 2-25(国际联盟西林瓶) | 2-25(国.际西林瓶) | 2-25(世界西林瓶) | 2-25(国际英文西林瓶) | 2-25(国际上西林瓶) | 2-25(国际性西林瓶) | ||||||
分装头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
生产加工水平production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶通过率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶破损掉镀率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
杀菌温sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
排烟管道量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
罐装高精度Filling accuracy(%) | ≤ ±2.5 (机械装备式驱动安装面积泵、瓷器泵、304不绣钢泵) ≤ ± 0.✃5-1.0 (电机动力器动力容积怎么算泵) | ||||||||||||
加塞良好率率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
环境层流干钻戒颜色Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
真空体抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
滤波电容量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
电源开关power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总净重total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
外观厚度boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |